BEKO TECHNOLOGIES
- Deep understanding of compressed air generation and treatment
- Decades of application experience across industries
- Expertise in air quality, efficiency and system reliability
Compressed Air System Management
Monitoring, energy analysis and operational safety with CALMS Air Intelligence
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Why compressed air transparency matters
Compressed air is one of the most critical – and most expensive – utilities in industrial production. Yet in many plants, key performance indicators remain invisible. Without reliable data and expert interpretation, inefficiencies, quality risks and operational issues often remain hidden.
Can you answer these questions with confidence?
- Where is compressed air energy being wasted?
- How stable is your system during real production?
- Are pressure fluctuations affecting processes?
- Is air quality consistently meeting all requirements?
- Which optimization measures will deliver real value?
- What does your compressed air actually cost per year?
Why organizations choose CALMS
CALMS Air Intelligence allows visibility into energy consumption, air quality, and system condition by providing holistic compressed air analysis and monitoring across generation and treatment. Automated evaluations reveal cost drivers and create a solid foundation for targeted efficiency improvements and operational reliability.
Typical challenges in compressed air systems:
- Excessive energy consumption caused by inefficient operation
- Undetected leakages leading to unnecessary costs
- Fluctuating compressed air quality affecting processes and products
- Insufficient data for maintenance and investment decisions
CALMS makes compressed air transparent – and optimization measurable.
How CALMS creates value
Improve energy efficiency- Identify energy losses and inefficiencies
- Optimize load/unload and control strategies
- Lower energy costs and CO₂ emissions
Increase supply reliability- Detect deviations early and prevent downtime
- Monitor critical parameters in real time
- Ensure stable air supply for production
Ensure air quality- Continuously monitor dew point and air quality
- Ensure compliance with process requirements
- Protect products, processes and equipment
Make better decisions- Access reliable data and clear visualizations
- Understand system behavior and interactions
- Base decisions on facts and simulations
Optimize maintenance- Condition-based insights instead of fixed intervals
- Early detection of issues and wear
- Extend equipment life and reduce costs
Future-proof your system- Prepare for increasing efficiency requirements
- Support sustainability and reporting
- Create a foundation for continuous improvement
Improve energy efficiency
Increase supply reliability
Ensure air quality
Make better decisions
Optimize maintenance
Future-proof your system
Transparency is the foundation for better decisions – from compressor room and air treatment to the point of use.
Jan Sielk, Global Director Marketing & Product Management, BEKO TECHNOLOGIES
Your data. Your pace. Your decision.
Individual step by step implementation
Every compressed air system has different requirements. That is why CALMS can be implemented step by step – from an initial analysis to a fully integrated monitoring and control solution. You decide how far to go, when to expand and which optimization measures to implement.
Full Data Ownership
Your operational data remains fully accessible and transparent.
Flexible Expansion
Add new sensors, analyses and functions whenever needed.
Investment Security
Expand based on proven results and measurable value.
Application Expertise
Deep compressed air know-how across different industries enables relevant analysis and practical recommendations. Our expertise combines a comprehensive understanding of compressed air systems with broad industry experience, practical insights, and proven best practices.
Tailored Implementation
Every solution is tailored to your specific system, objectives and operating conditions, ensuring a customized monitoring concept that is flexible and scalable. The setup is designed for minimal disruption while enabling a fast and efficient implementation.
Ongoing Support
Expand, optimize and continuously refine your system over time with expert guidance and dedicated support. Our approach combines a dedicated support team with targeted training and enablement, regular system reviews and continuous optimization to ensure your system evolves with your needs.
Individual implementation
Full Data Ownership
Flexible Expansion
Investment Security
Application Expertise
Tailored Implementation
Ongoing Support
From first analysis to long-term optimization
Initial consultation
Define objectives, challenges and priorities
System assessment
Collect and analyze relevant operating data
Solution design
Develop your tailored monitoring concept
Implementation
Install sensors, platform and dashboards
Continuous improvement
Review results and expand optimization over time continuously
FAQ – CALMS Air Intelligence
What is CALMS Air Intelligence?
CALMS Air Intelligence is a solution for analyzing and monitoring compressed air systems. It provides transparency regarding energy consumption, compressed air quality and system condition – either as a temporary analysis or as permanent monitoring. 15 years of experience and well-learned algorithms (AI) support you in interpreting the gathered data. Its approach is hollistic and also includes employer engagement as well as training and asset management to give you the opportunity to work on all your compressed air needs from one single hub.
What does compressed air monitoring mean?
Compressed air monitoring refers to the continuous measurement and evaluation of key operating data in a compressed air system. The goal is to detect deviations early, improve energy efficiency and ensure reliable operation.
Is CALMS a Digital Twin?
CALMS shares some characteristics with Digital Twin technologies, but its primary focus is different.
Today, a Digital Twin is generally understood as a comprehensive digital representation of a physical asset that is continuously synchronised with real operating data and enables simulations, condition analysis or predictive modelling based on this virtual representation.
CALMS focuses on what creates the greatest value for compressed air system operators: collecting the relevant operational data, revealing meaningful relationships and turning these insights into actionable recommendations for operation, service and optimisation.
By combining intelligent data analytics with the decades of compressed air expertise of BEKO TECHNOLOGIES, CALMS delivers practical recommendations that help operators run their compressed air systems more efficiently, more reliably and more economically.
The focus of CALMS is not on creating a digital replica of a compressed air system, but on transforming relevant operational data into valuable knowledge – enabling better decisions and measurable improvements.
Which companies is CALMS suitable for?
CALMS is suitable for industrial companies that:
- face high compressed air energy costs
- rely on stable compressed air supply
- require data-based insights for optimization and investment decisions
How complex is a CALMS System Check?
The CALMS System Check is time-limited and minimally invasive. All measurements are performed during normal operation without interfering with production.
Does the measurement affect ongoing operation?
No. The measurement is designed to avoid any disruption to your ongoing processes.
How quickly will I receive results?
After the measurement phase, you will receive a structured analysis report including clear findings and recommendations.
Is CALMS a product or a consulting service?
CALMS is not a standard product, but a data-driven analysis and monitoring solution tailored to your specific application.
Do I need to start with permanent monitoring right away?
No. Many customers start with a CALMS system assessment or Audit and decide on CALMS permanent installations such as Monitoring and Control based on the results.
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Compressed air expertise meets data intelligence
CALMS
- Advanced industrial data acquisition and analytics
- Real-time visualization of complex operating conditions
- Scalable cloud-based monitoring and reporting platform
