Active-Carbon-Adsorber

Economic oil-free compressed air with activated carbon adsorbers

complete solution with oil-free dust filter low operating costs for residual oil content of max. 0.003 mg/m³

Compression-moulded activated carbon pellets for high compressed air quality

In order to ensure high compressed air quality with compressed air class 1-2 in accordance with ISO 8573-1, in particular with regard to the residual oil content, the CLEARPOINT V activated-carbon adsorber is the effective and reliable technical component in demanding system designs.

The consistent overall concept guarantees compressed air quality with a minimum residual oil content extremely cost-efficiently. Oil vapours and odours are adsorbed on the unusually large active surface of the compression-moulded activated carbon pellets. When selecting our activated carbon, we work together with selected suppliers who guarantee consistent carbon quality. A major advantage for your compressed air quality and process reliability.

Good reasons for Clearpoint V

How does compressed air become oil-contaminated?

Particles, oil aerosols, germs and moisture can enter the compressed air system in many ways – often already via the ambient air drawn in by the compressor. Nearby roads, industrial plants or construction sites increase the risk of contamination. High ambient humidity also raises the moisture content in the compressed air.

This contamination poses a double risk: it accelerates wear and malfunctions in the compressed air system and at the same time jeopardises product quality – and ultimately consumer safety.

Possible sources of contamination

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Environment

Additional hazards exist depending on the direct surroundings and individual circumstances: in addition to dust and humidity, oil and micro-organisms can also get into the compressed air system via the ambient air.

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Compressor

Not only oil-lubricated but also oil-free compressors (via intake air!) can be a source of residual oil vapours in the compressed air network.

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Valves

Valves and fittings. Numerous components in the compressed air system are lubricated with greases or silicones to improve their function. These can easily get into the compressed air.

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Pipework

Once contaminated, there is a constant risk: over the years, deposits can build up in existing pipelines and influence the compressed air flowing through them.

Functionality

How does the activated carbon adsorb the oil in the compressed air?

Find out how activated carbon works in the field of compressed air treatment and what is important when you have an activated carbon adsorber in operation in your compressed air network.

Why CLEARPOINT® V L?

Your benefits at a glance

Economical
  • low operating costs
  • low differential pressure
  • long service life
Efficient
  • efficient oil vapour adsorption with special activated carbon for max. residual oil content of 0.003 mg/m³
  • complete solution with oil-free dust filter
Adaptable
  • oil test indicator or
  • METPOINT OCV compact - residual oil content monitoring to safeguard production processes
CLEARPOINT V in sizes S/M and L for efficient oil vapour removal

Flexible solutions for different flow rates

While BEKOKAT is designed for applications with very high oil vapour loads and the highest purity requirements, CLEARPOINT V in sizes S/M and L is the efficient solution for standard operating conditions and a wide range of flow rates. Depending on the compressed air volume required, BEKO TECHNOLOGIES offers you suitable solutions:

Parallel configuration for maximum performance

CLEARPOINT® V S/M activated carbon cartridges

CLEARPOINT V activated carbon cartridge for small and medium volume flows

For small and medium volume flows up to 200 m³/h and pressures up to 50 bar [g], our CLEARPOINT V S/M offer a clean solution for oil-free treatment.

A special activated carbon cartridge has been developed for maximum requirement profiles.

  • Highly efficient adsorption with minimum residual oil content
  • Significantly higher service lives than conventional activated carbon filter elements
  • Service-friendly with easy to exchange cartridge
  • Conventional testing technology can easily be adapted

CLEARPOINT® V L activated carbon adsorber

CLEARPOINT V activated carbon adsorbers for large volume flows

The extraordinary range of variants of the CLEARPOINT V L available offer you the suitable solution for every requirement. For volume flows up to 8200 m³/h and pressures up to 40 bar [g].

CLEARPOINT V L is the effective and reliable solution for ensuring a high compressed air quality, particularly in terms of the residual oil content. An indispensable technical component in demanding system designs. Advanced overall design for outstanding performance.

In addition to our standard versions L 205-295 V, L 1250-8200 V for volume flows from 135 m³/h to 8200 m³/h, we also offer a suitable option for the pressure range up to 40 bar in the form of our L 1300-5000 V HP (1300 - 5000 m³/h). If particular care is required in terms of fire protection, we can deliver all models in a VH version on request, which provides a combustion-resistant solution thanks to special carbon.

Key specifications for the CLEARPOINT® V series

Model variants & information

Technical data
Service life [h]
Connection
Volume flow rate* 7 bar [g] (m³/h)
Dimensions [mm] (AxBxCxD)
Weight (kg)
Category according to PED2014/68/EU, Fluid group 2
Available versions
S 055
2000 (at 25 °C)
1/2"
50
75x28x265x150
1.5
VWM
M 010X
3500 (at 25 °C)
3/4"
100
100x34x350x150
1.12
VWMX
M 018
3500 (at 25 °C)
1 1/2"
200
146x48x418x160
6
VWM
L 205
10000 (at 35 °C)
G1"
135
1580x340x440x680
65
II
VWM, VIM, V
L 210
10000 (at 35 °C)
G1"
155
1490x340x440x680
95
II
VWM, VIM, V
L 215
10000 (at 35 °C)
G1"
200
1490x340x440x680
95
II
VWM, VIM, V
L 220
10000 (at 35 °C)
G1 1/2"
280
1850x450x590x810
145
III
VWM, VIM, V
L 230
10000 (at 35 °C)
G1 1/2"
500
1810x450x590x810
172
III
VWM, VIM, V
L 240
10000 (at 35 °C)
G2"
630
1980x935x595x1430
240
III
VWM, VIM, V
L 250
10000 (at 35 °C)
G2"
800
1940x935x595x1430
240
III
VWM, VIM, V
L 260
10000 (at 35 °C)
G2 1/2"
1000
1980x1020x700x1305
300
IV
VWM, VIM, V
L 275
10000 (at 35 °C)
G2 1/2"
1250
1980x1020x700x1305
300
IV
VWM, VIM, V
L 295
10000 (at 35 °C)
G2 1/2"
1550
2080x1085x730x1310
380
IV
VWM, VIM, V

The above performance data apply to the following operating conditions: 7 bar, relative humidity 30%. By connecting several activated carbon adsorbers in parallel, respective higher volume flows can be processed. Versions available: VIM, VWM, VWMX, V

Facts - Good to know

For the production of compressed air of ISO 8573 quality class 1, most operators use activated-carbon adsorbers that remove oil molecules from the compressed air by means of adsorption. As activated carbon also adsorbs water vapour, it can be quickly spent, especially where the air contains quite a lot of water vapour. At this point, the activated-carbon adsorber is no longer able to take up oil molecules, so that the concentration in the downstream compressed air exceeds the limit for quality class 1 (> 0.01 mg/m³). For long service lives and consistent low residual oil contents, the compressed air must therefore be dried before it enters the activated carbon.

See our fact sheet for more details

Service life, ISO 8573-1 compliance, installation and operating considerations

Activated Carbon Adsorbers – Frequently Asked Questions

When is an activated carbon adsorber NOT sufficient?

An activated carbon adsorber such as CLEARPOINT V is ideal for defined residual oil vapour loads under controlled operating conditions.

However, if:

  • oil vapour concentrations fluctuate heavily,
  • unknown hydrocarbon loads occur,
  • or absolute oil-free air must be guaranteed permanently,

a catalytic system such as BEKOKAT may be the more reliable long-term solution.

How can I calculate the service life of activated carbon in my application?

Service life depends on:

  • inlet oil vapour concentration
  • pressure and temperature
  • residual moisture content
  • operating hours

As a rule of thumb: the drier the compressed air and the lower the oil load, the longer the service life. A technical evaluation of operating parameters is recommended for precise sizing.

What happens if the residual oil limit of ISO 8573-1 Class 1 is exceeded?

Exceeding the limit defined in ISO 8573-1 (> 0.01 mg/m³ for total oil in Class 1) can lead to:

  • Product contamination
  • Audit non-conformities
  • Production downtime
  • Liability risks in sensitive industries

Continuous monitoring or periodic measurement is therefore recommended in critical applications.

Does an activated carbon adsorber remove oil aerosols as well?

No. Oil aerosols must be removed by high-efficiency coalescing filters upstream.

Activated carbon primarily removes oil vapours and odours, which pass through conventional filters.

Proper pre-filtration is essential for reliable performance.

Where should the activated carbon adsorber be installed in the compressed air system?

Best practice installation:

  1. After compression
  2. After drying
  3. After fine and micro filtration
  4. Before sensitive consumers

This ensures low moisture load and maximises adsorption efficiency.

How can I detect oil breakthrough early?

Possible indicators:

  • Rising total oil measurement values
  • Odour in compressed air
  • Shortened cartridge lifetime
  • Increased pressure drop

In critical processes, inline monitoring of residual oil content is recommended.

Is there a fire risk with activated carbon adsorbers?

Under standard operating conditions, activated carbon is safe.

For applications with elevated fire protection requirements, special versions (VH) with combustion-resistant carbon are available.

Downloads

CLEARPOINT V active carbon adsorber
Brochure
254 KB
CLEARPOINT L 205 – L295 VWM
Manual
946 KB
Manual CLEARPOINT S055, M010X, M018
Manual
1 MB
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