Typical effects of heat and high humidity

Heat load in compressed air treatment

Although your compressed air system operates reliably under normal conditions, ambient temperatures tend to fluctuate more rapidly and drastically than expected during the first few hot summer days. As a result, malfunctions, deterioration in quality and unexpected costs can arise – often unexpectedly.

  • Refrigeration dryers no longer reach the required pressure dew point - the compressed air becomes too humid, which can result in corrosion and application problems.
  • Condensate build-up increases significantly – separators, traps and oil-water separators reach their performance limits.
  • Fine dust, pollen and Sahara dust lead to increased filter load – with higher differential pressure and reduced energy efficiency.
  • Heated intake air increases the oil vapour content – this can impair downstream processes.

Take action now!
Prepare your compressed air systems for the increased demands of summer. Discover how our experts can help you find the right solutions for your specific needs. Our solutions are designed to enhance your system performance, minimise failure risks and reduce operating costs in a sustainable way.

Summer check

Your expert check

Ensure reliable compressed air quality during the summer – with our summer check performed by experienced specialists. We assess all critical parameters of your compressed air treatment system, identifying risks from heat and humidity before they cause downtime.

  • Identification of system vulnerabilities caused by heat and humidity
  • Comprehensive on-site evaluation by experienced compressed air specialists

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Whitepaper

Knowledge guide

Explore the impact of high temperatures on the reliability of compressed air and gain valuable insights from our new whitepaper, “When it gets hot: How to protect your compressed air system from heat and humidity”.

  • In-depth analysis of the seasonal risk factors that affect the reliability of compressed air
  • Strategic recommendations for maintaining operational stability in critical environments

Click HERE!

 

Fit for summer

Frequently Asked Questions (FAQ)

Why is summer a critical time for compressed air systems?
  • Not only does summer bring significantly higher temperatures, it also brings increased humidity. This puts additional strain on compressed air treatment systems. Under these conditions, refrigeration dryers often approach their design limits. This results in reduced drying performance and an increased pressure dew point.
  • Penetrating moisture can cause corrosion, impair the quality of the compressed air and damage downstream components. Meanwhile, fine dust, pollen and the increased oil vapour content in the heated intake air put additional strain on filters and separators. Consequences include increased energy consumption, reduced operational reliability, and a significantly higher risk of unplanned downtime, particularly if systems are not prepared specifically for summer conditions.
What is included in the summer check?

The summer check is a structured, on-site assessment carried out by experienced BEKO TECHNOLOGIES specialists. It covers all critical components of your compressed air treatment system:

  • Dryer performance under elevated ambient temperatures
  • Condensate management and drain functionality during periods of high humidity
  • Filter condition and differential pressure, including overload due to dust and pollen
  • Intake air conditions and potential heat impact on compressors
  • Leak detection and pressure loss in the piping network

You will receive a clear overview of the results, as well as concrete, practical recommendations, free of charge and without any sales pressure.

What benefits will the summer check bring to my business?

The check includes practical security measures to protect you at the start of summer. By identifying system weaknesses early on, you can:

  • Avoid expensive breakdowns and production downtime
  • Ensure a stable supply of high-quality compressed air, even in hot and humid conditions
  • Reduce energy costs by optimising dryer performance and pressure stability
  • Extend the service life of your filters and separators by adjusting to seasonal requirements

You will receive objective and expert advice based on years of experience. This advice is manufacturer-independent and customised to your individual needs.

What can I expect from the whitepaper?

This white paper explains why compressed air systems face particular challenges in summer and how you can minimise risks effectively.
You will gain in-depth insights into typical weak points, the technical background, and practical solutions. The following topics will be covered, among others:

  • Typical failure patterns, ranging from pressure dew point deviation to condensate overload and increased filter wear
  • The physics behind condensation, including practical examples of how moisture content rises exponentially with temperature
  • A comparison of winter versus summer operation, showing how system demands change seasonally
  • A practical self-check to help you evaluate your system's readiness for summer
  • Quantifiable potential savings are also demonstrated, for instance through reduced pressure loss and optimised component maintenance
     
Who should take advantage of our summer check, whitepaper and webinar offerings?

These tools are designed for professionals responsible for:

  • Maintenance and servicing of compressed air systems
  • Energy efficiency and sustainability
  • Quality assurance and process reliability
  • Operational safety and production continuity

These professionals work in industries such as food and drink, pharmaceuticals, automotive and metalworking — wherever compressed air is critical to production. If you are looking to improve operational stability, reduce downtime, or develop a deeper technical understanding, the check and white paper will provide valuable support.

Your competent partner

BEKO TECHNOLOGIES – Why Performance Matters

Ensuring the safety and efficiency of your compressed air system demands more than just measurements – it requires expertise, objectivity and a comprehensive understanding.

  • Specialised knowledge: With decades of experience in compressed air and gas treatment, our summer check is rooted in in-depth technical knowledge – ranging from generation to the point of use.
  • Independent and impartial:  As an independent, family-run business, we are not tied to any manufacturer. Our advice is independent, honest and precisely tailored to your needs.
  • Holistic approach: We focus on your entire compressed air system, not just individual components. Thanks to our extensive range of products and services, we can identify areas for improvement.
  • Cross-industry expertise: We understand your industry's specific requirements in areas as diverse as food production, the automotive sector, pharmaceuticals and mechanical engineering and can turn these into actionable advice.

Request your summer check NOW!