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Emulsion Splitting

Condensate separation for emulsions

Efficient separation of stable emulsions Non-toxic, natural splitting agent Approved

Future-proof emulsion processing: BEKOSPLIT®

Separating condensate always provides a solution when, due to the composition, the processing after the purely physical, gravity separation is insufficient for the purpose involved. This is generally the case with stable emulsions, which often result from mineral or synthetic compressor oils in the compressed air condensate. For this purpose, the emulsion-containing wastewater is flocculated in the emulsion splitting plant via a non-toxic, natural splitting agent.

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Splitting instead of separating

The Solution

The BEKOSPLIT emulsion splitting plant enables reliable, economical and company-internal processing of emulsified condensate, which has resulted from unfavourable initial operating conditions or due to certain lubricant-compressor combinations. Insoluble in water organic contaminations and soiling like oil and solid contamination will be removed by the addition of a special splitting agent. The discharged water can subsequently be safely routed into the wastewater sewer system. This has been confirmed to us by the Deutsche Institut für Bautechnik (DIBt). 

Legal Compliance

German type approval

The legislator demands a professional, responsible and safe handling for the discharged condensate. Our BEKOSPLIT emulsion processing plants combine environmental protection and cost-effectiveness for the disposal of emulsified condensates. They thereby enable legally compliant, environmentally friendly and cost-effective condensate processing directly at the point of origin.

Function

Function of BEKOSPLIT® splitting plant

BEKOSPLIT splitting plants clean emulsified condensates which occur as a result of unfavourable initial conditions or of certain lubricant/compressor combinations.

On our YouTube channel you will find more videos about our company, compressed air preparation and measuring technology.

Advantages of BEKOSPLIT

Economical

  • Drastic reduction of waste quantities to less than 0.5 percent
  • Legally compliant and cost-effective condensate treatment directly at the point of origin
  • Amortisation within 6 months due to savings in disposal costs

Safe

  • Fully automatic operation
  • Operating status shown on display
  • Sensor-controlled fill level monitoring
  • Signal contact for maintenance and malfunction

Practical

  • Compact design for space-saving installation
  • Easy to service
  • Easy removal of the filter due to bayonet lock
  • Easy filling of the dosing unit with reaction splitting agent

Ecofriendly

  • Highly effective reaction splitting agent
  • No aggressive cleaning agent required
  • High purified water quality

Technical data

Technical data
Maximum plant performance
Maximum compressor performance
Reaction tank / Filling volume
Splitting agent tank capacity
Dimensions (mm)
Weight (empty)
Operating voltage
Pump inlet (hose)
Water outlet (hose)
Replacement filter kit
Replacement fleece filter kit
BEKOSPLIT 11BEKOSPLIT 11
15 l/h
12.5 m³/min
10 l
2 l
433 x 920 x 1160 mm
48 kg
100 ... 240 VAC ± 10 % / 50 ... 60 Hz
-
1 x G1 (Ø = 25 mm) inside
4012868
4012867
BEKOSPLIT 12BEKOSPLIT 12
30 l/h
25 m³/min
10 l
8.5 l
417 x 480 x 1155 mm
33 kg
110, 200, 230 VAC ± 10 % / 50 ... 60 Hz
1 x G½ (Ø = 13 mm)
1 x G1 (Ø = 25 mm) inside
4012868
4012867
BEKOSPLIT 13BEKOSPLIT 13
60 l/h
50 m³/min
22 l
8.5 l
433 x 920 x 1433
54 kg
110, 200, 230 VAC ± 10 % / 50 ... 60 Hz
1 x G½ (Ø = 13 mm)
1 x G1 (Ø = 25 mm) inside
4012870
4012869
BEKOSPLIT 14BEKOSPLIT 14
90 l/h
75 m³/min
22 l
8.5 l
433 x 920 x 1433
54 kg
110, 200, 230 VAC ± 10 % / 50 ... 60 Hz
1 x G½ (Ø = 13 mm)
1 x G1 (Ø = 25 mm) inside
4012870
4012869
BEKOSPLIT 14 SBEKOSPLIT 14 S
90 l/h
75 m³/min
22 l
25 l
433 x 920 x 1433
55 kg
110, 200, 230 VAC ± 10 % / 50 ... 60 Hz
1 x G½ (Ø = 13 mm)
1 x G1 (Ø = 25 mm) inside
4012870
4012869
BEKOSPLIT 15BEKOSPLIT 15
120 l/h
100 m³/min
54 l
40 l
630 x 1000 x 1483 mm
76 kg
110, 200, 230 VAC ± 10 % / 50 ... 60 Hz
1 x G½ (Ø = 13 mm)
1 x G1 (Ø = 25 mm) inside
4012870
4012869
BEKOSPLIT 16BEKOSPLIT 16
160 l/h
135 m³/min
54 l
40 l
630 x 1000 x 1483 mm
76 kg
100, 110, 200, 230 VAC ± 10 % / 50 ... 60 Hz
1 x G½ (Ø = 13 mm)
1 x G1 (Ø = 25 mm) inside
4012870
4012869

Analysis service

BEKO TECHNOLOGIES analysis service ensures compliance with the legal environmental regulations. Submitted condensate samples will be able to confirm the suitability of the process and the correct design of the plant in advance. The sender can be optionally informed about the residual hydrocarbon content and operating costs. 

Contact form

Configurator for condensate processing

Do you need a system for processing the discharged condensate? Depending on the type of condensate (containing emulsion or dispersed), an oil-water separator or a splitting system is recommended. This tool will help you in choosing the appropriate product.

Configuration tool

Downloads BEKOSPLIT®

Competence in Condensate
Product Range
6 MB
BEKOSPLIT 11 | 12 | 13 | 14 | 14S | 15 | 16
Brochure
199 KB
Operating manual BEKOSPLIT 11
Manual
3 MB
Operating manual BEKOSPLIT 12
Manual
5 MB
Operating manual BEKOSPLIT 13-16
Manual
5 MB

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