Condensate technology for compressed air treatment

Because the humidity of the ambient air is contained in the intake air, condensate always accumulates during compressing the compressed air in the compressor. The contamination already contained in the ambient air, such as dust and dirt particles or aerosols, are then located in the condensate in highly concentrated form. Condensate continues to also accumulate again in the additional compressed air treatment (filtration and drying) procedure. The condensate technology enables this polluted and environmentally harmful waste product to be discharged and treated, as it must not be initiated into the sewer system.

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Condensate drain BEKOMAT

Condensate is generated at almost all stations in the compressed air system, from the compressing stage through to treatment by filtration or drying. BEKOMAT helps you remove condensate from your compressed air and achieve the optimum quality for your application . In doing so, the energy expenditures and thereby the costs are kept as low as possible. Renowned compressor manufacturers from all over the world rely on the intelligent technology from BEKOMAT.

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Condensate treatment made simple

ÖWAMAT, QWIK-PURE & BEKOSPLIT – clean, compliant, cost-saving

Condensate processing follows condensate discharge – and is subject to strict legal requirements. With ÖWAMAT and QWIK-PURE oil-water separators as well as BEKOSPLIT reaction separation systems, you can treat condensate directly on site: environmentally friendly, cost-effective and legally compliant. ÖWAMAT is ideal for stable conditions; QWIK-PURE offers a modular design for flexible, demanding applications. Compared to external disposal, in-house condensate treatment saves up to 90% in costs – and pays off quickly.

Decentralized. Compliant. Efficient.

Reliable oil-water separation at the point of origin.

The ÖWAMAT is a robust oil-water separator designed for decentralized treatment of oil-contaminated condensate from compressed air systems. Using proven special filter media, it ensures safe separation in accordance with environmental regulations (e.g., Annex 49 of the German Water Resources Act). The system enables direct, on-site treatment without external collection tanks or costly disposal logistics.

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High volume. Compact. Reliable.

Modular condensate treatment for demanding applications.

QWIK-PURE is a modular oil-water separation system built for reliable treatment of larger and variable amounts of condensate. It uses a multi-stage filtration approach to ensure effective separation even under changing load conditions. The compact design, easy maintenance, and visual filter change indicator make it a dependable solution for central condensate management.

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Chemical-free. Effective. Compliant.

Advanced emulsion splitting for emulsified condensates.

BEKOSPLIT systems are designed for the treatment of stable emulsions and strongly contaminated condensates, as often produced in screw compressors or when using synthetic oils. The splitting process is purely physical and chemical-free – based on sedimentation and adsorption using mineral-based splitting agents. The result: environmentally compliant wastewater that can be discharged directly, and a system that meets even the highest industrial demands.

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Applications of condensate technology

Drucklufterzeugung in der Wellpappenfabrik

Compressed air production in the corrugated board factory

This industrial sector is more than a cardboard facade: more than 100 factories with approximately 19,000 employees specialize in this field, producing and processing corrugated cardboard in Germany. Com-pressed air and its processing plays a central role in the production process. In particular, moisture in compressed air would have serious consequences for plants, raw materials and final products.

Surface cleaning at HELLA KGaA Hueck & Co.

Blowing of high-performance electronics via pulsating rotary jets, and tracing of plastic housings with cleaning plasma jets: At the German automotive supplier Hella, compressed air takes over the central tasks in the surface cleaning of safety-relevant components. The most important requirement in this respect: the reliable, complete absence of oil.

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Use case: Compressed air in the printing industry

Jelly-like material blocks trap. A leading manufacturer of flexible paper packaging encountered problems in its compressed air system. The compressed air operates control valves and moving parts like cylinders as control air.

Oil and germ free for medicine

For the production of medicaments, the strictest hygienic standards apply to the production conditions. This of course also applies to the required compressed air. It must be absolutely free from oil in order not to contaminate the sensitive products. In its factory in Singen, Germany, drug manufacturer Nycomed relies on a comprehensive system solution provided by BEKO to treat the process air in a reliably oil-free manner.