Separating condensate always provides a solution when, due to the composition, the processing after the purely physical, gravity separation is insufficient for the purpose involved. This is generally the case with stable emulsions, which often result from mineral or synthetic compressor oils in the compressed air condensate. For this purpose, the emulsion-containing wastewater is flocculated in the emulsion splitting plant via a non-toxic, natural splitting agent.
The BEKOSPLIT emulsion splitting plant enables reliable, economical and company-internal processing of emulsified condensate, which has resulted from unfavourable initial operating conditions or due to certain lubricant-compressor combinations. Insoluble in water organic contaminations and soiling like oil and solid contamination will be removed by the addition of a special aluminium oxide mineral. The discharged water can subsequently be safely routed into the wastewater sewer system. This has been confirmed to us by the Deutsche Institut für Bautechnik (DIBt).
The legislator demands a professional, responsible and safe handling for the discharged condensate. Our BEKOSPLIT emulsion processing plants combine environmental protection and cost-effectiveness for the disposal of emulsified condensates. They thereby enable legally compliant, environmentally friendly and cost-effective condensate processing directly at the point of origin.
BEKOSPLIT splitting plants clean emulsified condensates which occur as a result of unfavourable initial conditions or of certain lubricant/compressor combinations. In addition to compressed-air condensate, other oil-containing industrial wastewaters can also be processed.
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The wide-ranging highly effective reaction splitting agent (pH 4 up to 10) makes continuous pH value adjustment unnecessary. Chemicals are therefore also not required.
Increased degree of drainage by utilising larger filter surfaces. Filtration via bag filter reduces the filter consumption and the filter can be exchanged quickly and easily.
|Maximum plant performance||15 l/h||30 l/h||60 l/h||90 l/h||90 l/h||120 l/h||160 l/h|
|Maximum compressor performance||12,5 m³/min||25 m³/min||50 m³/min||75 m³/min||75 m³/min||100 m³/min||135 m³/min|
|Reaction tank / Filling volume||10 l||10 l||22 l||22 l||22 l||54 l||54 l|
|Splitting agent tank capacity||2 l||8,5 l||8,5 l||8,5 l||25 l||40 l||40 l|
|Dimensions (mm)||433 x 920 x 1160||417 x 480 x 1155||433 x 920 x 1433||433 x 920 x 1433||433 x 920 x 1433||630 x 1000 x 1483||630 x 1000 x 1483|
|Weight (empty)||48 kg||33 kg||54 kg||54 kg||55 kg||76 kg||76 kg|
* refer to downloads for additional performance data: Product Folder
The reaction splitting agent will absorb the integral oil from the condensate during the process and eventually be saturated and then can be disposed of. We can provide you with two different standard reaction splitting agents. We will be pleased to advise you about an exact selection of special solutions.
|Splitting agent||Packaging unit||weight||Order number|
|FL 02||1||10 kg||4020598|
|FL 02||1||25 kg||4020596|
|FL 11||1||10 kg||4021427|
|FL 11||1||25 kg||4021427|
|Replacement filter kit||4012870||4012870||4012868||4012868||4012870||4012870||4012870||4012870||4012870|
|Replacement fleece filter kit||4012869||4012869||4012867||4012867||4012869||4012869||4012869||4012869||4012869|
BEKO TECHNOLOGIES analysis service ensures compliance with the legal environmental regulations. Submitted condensate samples will be able to confirm the suitability of the process and the correct design of the plant in advance. The sender can be optionally informed about the residual hydrocarbon content and operating costs.
Do you need a system for processing the discharged condensate? Depending on the type of condensate (containing emulsion or dispersed), an oil-water separator or a splitting system is recommended. This tool will help you in choosing the appropriate product.